Overhead Crane Operational Safety
In this course, workers will gain a comprehensive understanding of safe operating procedures for floor-operated overhead industrial cranes. This overhead crane training covers the risks associated with lifting and moving loads using overhead cranes, as well as the best practices to mitigate these dangers. This training aligns with OSHA overhead crane safety standards, ANSI and ASME guidelines, and general industry best practices. Utilizing 3D animations, this course addresses crucial topics including load capacity verification, rigging sling angles, safe lifting procedures, overhead crane operation near people, and the importance of personal protective equipment (PPE). By understanding these aspects, employees can ensure safe and efficient operation of overhead cranes in various industrial environments.
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Learning Objectives
By the end of this course, you will be able to:
- List the three critical elements that must be verified before operating an overhead crane.
- Identify the three factors that influence overhead crane load capacity.
- Describe how sling angles impact rigging and load stability with overhead cranes.
- Explain safe procedures for lifting, moving, and setting down loads with overhead cranes.
- Outline guidelines for operating an overhead crane safely near people and in crowded environments.
- Discuss additional protective measures and safety precautions when working around overhead cranes.
Specs
| Course Level | Intermediate |
| Languages | English |
| Compatibility | Audio, Video, MobileReady, Responsive |
Key Questions
The key safety considerations for operating overhead cranes include verifying load capacity, understanding how sling angles affect rigging, following safe procedures for lifting, moving, and setting down loads, operating cranes away from people, and ensuring the use of personal protective equipment (PPE). Adhering to these practices helps prevent accidents and injuries related to overhead crane operations.
What must be verified before lifting with an overhead crane?Before lifting with an overhead crane, operators must verify the load capacity of the crane, the condition and suitability of the rigging equipment, and the weight and balance of the load. Ensuring these factors are correctly assessed helps maintain safe operation and prevents potential hazards.
How does the sling angle affect rigging in overhead crane operations?The sling angle affects rigging by influencing the distribution of the load’s weight and the stress on the rigging equipment. A proper sling angle ensures that the load is evenly distributed and reduces the risk of rigging failure or load instability.
What are the safe procedures for lifting and moving loads with an overhead crane?Safe procedures for lifting and moving loads with an overhead crane include ensuring the load is properly secured, lifting and lowering loads smoothly, avoiding sudden movements, and maintaining a clear area around the crane. Always follow the crane manufacturer’s guidelines and safety standards to prevent accidents.
What guidelines should be followed when operating an overhead crane near people?When operating an overhead crane near people, ensure that the crane’s load is always within the operator’s view, maintain a safe distance between the crane and personnel, and use spotters if necessary. Adhering to these guidelines helps protect individuals from potential hazards associated with crane operations.
What additional protective measures should be taken when working around overhead cranes?Additional protective measures when working around overhead cranes include wearing appropriate personal protective equipment (PPE), conducting regular safety inspections of the crane and rigging equipment, and providing proper training for crane operators and other personnel. These measures help enhance overall safety and reduce the risk of accidents.
Sample Video Transcript
When operating a crane in an active work site or where other workers or personnel may be present, it is extremely important to clearly communicate plans for the lift and limit access to the crane area and travel path to only those essential to lift operations. Keep all nonessential personnel a safe working distance from the crane, load, and travel path. When working with a designated signal person, be sure they remain visible and in a safe position during the entire lift. Use audible and visual warning devices to alert workers in the area that lift operations are occurring. And cordon off the area as needed to restrict pedestrian traffic in crane operating areas and along the travel path of the load. When working near people,
- Never move a load over a person;
- Never allow anyone to ride on a load; and
- Never let people get in pinch points between the load and other obstacles such as walls or other equipment.
Additional Resources
- OSHA Crane, Derrick and Hoist Safety – https://www.osha.gov/cranes-derricks/
- OSHA Crane, Derrick and Hoist Safety Standards – https://www.osha.gov/cranes-derricks/standards
- OSHA 1910.179 – Overhead and gantry cranes – https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.179
- NCCCO Crane Safety Resources – https://www.nccco.org/nccco/resources/industry-resources/oshas-crane-rule
Course Applies To
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