Paper Machine General Safety

There are many hazards associated with paper making and converting facilities. Equipment and process hazards can be minimized by using safety guarding, personal protective equipment (PPE), safety training, and standardized procedures. Personal behavior also plays a major role in safety. This course details common hazards and hazardous situations in pulp and paper mills and describes methods for minimizing or avoiding these hazards to ensure safety in papermaking and converting facilities.

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Course Details

Learning Objectives

  • Describe the common dangers in a papermaking environment
  • Describe injury preventative measures, including PPE, lockout/tagout (LOTO), emergency stops, and good housekeeping
  • Understand how to enhance safety in pulp and paper mills

Specs

Course Level Intermediate
Languages English, French, Polish, Russian
Compatibility Audio, Video
Based on: Industry Standards and Best Practices

Author

Vector Solutions

With over two decades of experience designing advanced 3D animated courseware and developing our proprietary learning management software, we pride ourselves by having developed over 1,000 safety and operations training modules, which have helped train over 250,000 workers worldwide. Our highly experienced team provides the industry with a simple and high-quality means of training their workforce. Whether your team consists of 25 people or an enterprise with thousands, we’re here to help.

Key Questions

What dangers are present in papermaking and paper converting facilities?

Papermaking and paper converting facilities have numerous hazards, including pinch points, nips, sharp surfaces, hot surfaces, slips, trips, and falls, airborne particles, high noise levels, chemicals, confined spaces, water and air hoses, and fires. Understanding these dangers is crucial for effective safety in the paper industry and implementing the right safety measures in the paper industry.

What behaviors can contribute to injuries?

Behaviors that can lead to injuries include complacency due to routine, taking shortcuts to save time, and lack of focus or distractions. These factors can significantly impact safety in paper mills and contribute to accidents, making proper training and awareness vital.

What are the leading causes of fall injuries?

Leading causes of fall injuries include objects left on the floor, slippery fluids on the floor, insufficient or missing railings, incorrect ladder use, insufficient fall protection, and a lack of awareness of surroundings. Addressing these issues is key to improving safety in paper mills and ensuring a safer working environment.

Why is paper dust hazardous?

Paper dust can be hazardous as it accumulates and creates slippery surfaces. When airborne, it may enter the operator’s eyes or cause respiratory problems. Dust also poses a risk for fires or explosions, making it essential to manage paper mill safety issues effectively.

What precautions can be taken to avoid paper machine hazards?

Hazards associated with paper machines can be mitigated by wearing appropriate personal protective equipment (PPE), adhering to lockout/tagout (LOTO) procedures, and maintaining good housekeeping. Using emergency stops when there is imminent or actual danger is also crucial for preventing accidents.

Sample Video Transcript

Papermaking and paper converting facilities have many dangers including: pinch points, nips, sharp surfaces, hot surfaces, slips, trips, and falls, airborne particles, high noise levels, chemicals, confined spaces, water and air hoses, and fires. In addition to equipment hazards, personnel behaviors can also contribute to injuries such as: not focusing on the task or distractions, taking shortcuts to save time, and complacency due to routine. In many cases, the use of guarding, personal protective equipment or PPE, and approved safety procedures will help minimize the risk associated with these dangers. The following pages will detail these common hazards and situations in a papermaking or paper converting facility.

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