Robotics: Maintenance Fundamentals

0.55 Hrs
SKU: JCOM-40249

This course provides essential training for individuals who work with or support robots in manufacturing environments to ensure they operate smoothly, safely, and reliably. Designed with a brand-neutral approach, the fundamental maintenance practices covered are applicable to all major robot manufacturers including FANUC, ABB, Yaskawa, and KUKA.

The course emphasizes practical skills that enable faster problem diagnosis, efficient troubleshooting, and reduced downtime. Key topics include EOAT (End-Of-Arm Tooling) inspection and alignment, harness and servo amplifier maintenance, axis reducer replacement and calibration, and predictive maintenance strategies. Students will learn how mechanical, electrical, and control systems interact and develop observation skills to catch problems before costly failures occur.

Robotics: Maintenance Fundamentals

Course Details

Learning Objectives

By the end of this course, you will be able to:

  • Identify the major robotic hardware components (EOAT, servo amplifiers, and axis reducers) and their corresponding maintenance requirements.
  • Conduct basic inspections and component replacements in accordance with safe, industry-standard practices.
  • Diagnose common mechanical and electrical issues, including cable wear, grounding problems, and misalignment.
  • Apply correct torque, alignment, and calibration techniques during reassembly.
  • Implement preventive maintenance strategies that improve robot reliability and service life.

Specs

Course Level
Fundamental
Languages
English
Compatibility
Audio, Video, MobileReady, Responsive

Author | Adam Aguilar

Adam Aguilar is a Subject Matter Expert in industrial automation, PLC programming, and robotics, with a strong focus on technician-first, hands-on training that connects classroom instruction to real-world industrial environments. He brings a practical, field-driven approach to technical education, emphasizing troubleshooting, decision-making, and job-ready skill development. Adam has extensive experience working with industry-standard PLC platforms, including Allen-Bradley (Rockwell Automation) and Siemens, applying control logic principles, I/O configuration, diagnostics, and system integration concepts across training and instructional settings. His background spans foundational PLC instruction through applied automation problem-solving aligned with modern manufacturing practices. In the area of robotics, Adam has certifications from FANUC with hands-on experience in industrial robot operation, programming fundamentals, safety, and work cell concepts. His robotics instruction and content development focus on preparing learners to safely interact with automation systems while understanding how robots integrate into broader control architectures. Adam has contributed to the development, review, and professionalization of technical training content for workforce learning platforms. Where he ensures instructional materials reflect real-world equipment, practical scenarios, and industry expectations. He is particularly effective at transforming theory-heavy material into clear, applied learning experiences for technicians, maintenance personnel, and students entering the skilled trades. Beyond formal training environments, Adam is actively engaged in STEM education and career-pathway development, supporting initiatives that encourage high-school and post-secondary learners to pursue careers in automation, robotics, and advanced manufacturing. His instructional philosophy centers on clarity, relevance, and confidence—equipping learners not just to pass assessments, but to perform effectively in the field.

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